ENGINEERING

Industrial City, 6th of October, Egypt
Aug 2023-Present

Hebeish Group is a good reputation company established in 1964 focusing on producing thermoplastics such as High-Density Polyethylene pipes & Fittings. Hebeish Group was awarded a patent for manufacturing HDPE spiral pipe for gravity application with diameters up to 2500 mm, Throughout the years they created multiple partnerships with renowned international companies to provide high-quality fittings and welding machines including Akatherm ( Netherlands), NTG ( Turkey), Ritmo ( Italy) and GAO (China).

Outstanding :

• Increase the line efficiency by 8% to achieve world-class standards with 83%.
• Reduce the changeover by 50%.
• Track and increase the utilization by 20%.
• Different continuous improvement projects aligned with the maintenance team to enhance the machine operation.
• Standardize the operations to have a systematic approach
• Using Lean manufacturing tools and Six Sigma methodology is essential in problem-solving and process improvements on a daily basis.

Gouna, Red Sea, Egypt

Aug 2022-Aug 2023

EgyBev is founded in 1999 and owned by Samih Sawiris as a subsidiary of Orascom Development Holding. The company's values focus on continuous improvement, ownership, agility and teamwork (COAT). EgyBev is awarded with many worldwide awards due to the quality of their products. A fast-growing market lead in the Middle East, Africa and Asia. Getting FSSC 22000 was well deserved as they are committed to the global food safety systems.

Oustanding :

Focused on SMED to enhance the changeover time and standardize the processes.

Implemented the Autonomous Maintenance approach as a main pillar of TPM.

Maintenance projects to enhance the daily operations and upgrade the machinery.

Focus on the bottleneck of each line to stabilize and then upgrade its efficiency using the theory of constraints.

Track the CIP for machinery on a daily basis.

Industrial City, Abassia, Cairo, Egypt

Mar 2021-Aug 2022

Premium since 1810. El Maghrabi Group focuses on paper production, and all types of paper; including bond paper, cardboard and fine art paper. EL Maghrabi is considered as an industry leader in light papers. The diversification of distributors allows them to serve markets across the six continents, as they boast quality as a priority.

Outstanding :

• Receiving their new line and being the owner of it was very challenging.
• Initiating the manufacturing metrics to analyze and track the daily operations indicators.
• Train the operators on the very high-tech machine to fit the operations standards.
• 5S Methodology was the outline art of the plant to have an organized environment.
• Made SOPs for the processes.
• Used advanced Excel Macros with VBA programming to enhance the data entry processes on a daily basis, tracking all the set metrics.
• Brainstorming sessions with consultants to enhance the hidden factories of the production line to stabilize the process.
• Contact the foreign vendor "confidential" if needed for support.
• Track the inventory operations aligned with the Inventory Manager.

Industrial City, Obour City, Cairo, Egypt

Jun 2019- Mar 2021

Firefighting factory produces fire pumps, fire suppression systems, fire hydrants and fire cabinets. Supplying, installing and maintaining a huge variety of fire protection equipment which are FM Approved and UL-listed.

Projects with Melton:

• Supervised the manufacturing process of the products either insourced or outsourced to maintain the quality level of each.
• Products such as

1. ​​Large water vessels 40 m³.
2. ​​​Fire pumps.
3. ​​FM200 filling station.
4. ​​Fire Search.

• Led the craftsmen; welders, grinders and laborers to deliver the production plan on time.
• 3d modelling for the products for sheet metal manufacturing and prototyping.
• 5S for the workshop to organize the place.